Ultrasonic Testing (UT)
This method uses high-frequency sound waves to measure wall thickness and detect internal corrosion or defects. It's a non-invasive technique that provides accurate results without damaging the tank.
Whether you're an entrepreneur just starting out or a seasoned professional looking to optimize your process, choosing the right custom stainless steel tank is essential for efficiency, durability, and performance.
If you're in chemical processing, food and beverage, pharmaceuticals, or industrial manufacturing, the right tank design can enhance your operations and optimize mixing performance.
From pressure-rated vessels to standard storage tanks, customization allows you to tailor your tank to your specific process needs. Factors such as material selection, bottom design, wall thickness, ASME compliance, and insulation all play a role in ensuring your tank is safe, reliable, and built to last.
This guide will walk you through customizing stainless steel tanks, the key considerations when designing your tank, and the critical factors that impact mixing performance—helping you make the best choice whether launching a new operation or refining an existing one.
Stainless steel tanks are core components of industrial manufacturing and liquid processing across numerous industries. Made from stainless steel, these tanks are highly durable, resistant to corrosion, and can withstand extreme temperatures, making them ideal for processing and storing a variety of substances.
These tanks are often used for mixing chemicals, solvents, and process fluids in the industrial and chemical sectors. The food and beverage industry uses stainless steel tanks for applications such as milk storage, ingredient processing, fermentation, and brewing, where maintaining hygiene and preventing contamination are very important.
On the other hand, these tanks can be used in pharmaceuticals, cosmetics, and water treatment plants for sanitary, efficient operations, highlighting their versatility and reliability.
Choosing the right tank for your operation starts with understanding the key differences between pressure vessels and storage tanks. Each type serves a distinct purpose, and selecting the appropriate one ensures optimal performance, safety, and compliance with industry standards.
Pressure tanks are designed to withstand internal pressures above atmospheric levels and are typically used in processes involving pressurized gases or liquids. These tanks have supported structures and safety features to provide safety and reliability under pressure.
To safely contain and manage pressure in a tank, several critical design features must be in place:
Storage tanks are primarily used for holding or processing liquids at ambient atmospheric pressure. They focus on volume capacity and structural reliability and are tailored to industries where pressure containment is not a factor. Selecting the suitable tank type involves evaluating your processes' specific requirements and pressures.
To ensure efficiency and longevity in a storage tank, several design features must be considered:
Stainless steel tanks aren’t one-size-fits-all, and a custom design ensures the tank meets the specific needs of your application.
Whether you need a pressure vessel or storage tank, understanding the key design factors will help to optimize performance, durability, and safety in your operations.
The first factor to consider when customizing your stainless steel tank is the material selection and grade. Typically, tanks are built using stainless steel since it’s a durable material choice – but poly tanks are also a common option.
To help guide your decision, let’s look at the four different stainless steel and poly types commonly used in tank manufacturing. We'll explore their key characteristics, advantages, and potential drawbacks to help you determine the best fit for your specific needs.
Whether you prioritize corrosion resistance, cost-effectiveness, temperature tolerance, or structural strength, understanding these materials will help you make an informed decision.
Known for its excellent corrosion resistance, 304 stainless steel is an austenitic alloy containing chromium and nickel. It is the most versatile and widely used stainless steel, ideal for various applications, including in the food and beverage industry. Its resistance to acids makes it ideal for needed clean and hygienic working environments and not too corrosive.
This type features enhanced anti-corrosion properties due to adding molybdenum, making it more suited for harsher environments exposed to salt and chemicals. For industries involving chemical processing, pharmaceuticals, or marine applications, 316 stainless steel is preferred due to its durability and resistance to pitting and crevice corrosion.
HDPE is a strong, impact-resistant polymer known for its chemical strength, resistance, and durability. It is widely used in industrial storage tanks, water tanks, and chemical containment due to its ability as a budget-conscious short-term solution to withstand harsh environments.
Need something more specific than our standard product offering? Our Technical Specialists can design and engineer a unit to your exact specifications. Let's work together to achieve excellence.
The shape of a tank’s bottom isn’t just about looks—it plays a big role in how the tank functions. Whether you need a tank for simple liquid storage, easy drainage, or mixing, the bottom design can make all the difference.
Flat-bottom tanks are great for bulk storage, dish-bottom tanks help with drainage and reducing buildup, and cone-bottom tanks make mixing and cleaning easier. Understanding these differences between tank bottom types can help you pick the right tank for your specific needs.
Let’s break down each type and where they’re commonly used:
Cone bottoms are funnel shaped, typically with the drain at the center and lowest point of the cone. The cone bottom is the most common tank bottom that we make and is the most effective at draining, especially in processes with high solids content.
If you need to be sure all of your liquids drain from your tanks, a cone bottom is your solution. The angle of the cone is customizable, but is typically a straight pitch at 12 degrees. Cone bottoms work well with a mixer, but the conical shape is not ideal for solid suspension as this tank geometry can create limitations on fluid flow.
The dish bottom is rounded with a drain at the center and lowest point of the dome. Dish bottom tanks are a popular option for mixing and draining, as the convex shape aids in better fluid circulation throughout the tank. Compared to the cone bottoms, the dish bottom tank is a significantly better geometry for solid suspension and slurries.
Tanks with a dish bottom are more rigid due to the strength of the curve and the knuckle radius where the shell and head connect. Dish bottom tanks are used commonly for ASME certified pressure vessels.
A flat bottom tank has the most neutral geometry for fluid flow when mixing. Flat bottoms tanks can accommodate a variety of process needs, offering moderate fluid flow and solid suspension capabilities. They are less costly up front because of their simple and easy to manufacture design and a shorter mixing shaft can be used compared to cone or dish bottom tanks.
The one major disadvantage to a flat bottom tank is its efficiency in draining. These tanks do not drain high solids or high viscosity fluids well, thus limiting what can or cannot be mixed and stored in the vessels.
Flat-bottom tanks are widely used in industries where bulk liquid storage is essential. Their design maximizes capacity while providing a stable base for placement on solid foundations. Due to their cost-effectiveness and large volume capacity, they are ideal for long-term storage needs. These tanks are commonly found in:
Designed with a curved base, dish-bottom tanks are optimal for applications where efficient drainage and sediment reduction are critical. Their ability to prevent liquid buildup makes them a preferred choice in industries that handle materials prone to settling. These tanks are frequently used in:
With a sloped, conical base, cone-bottom tanks provide excellent drainage and facilitate mixing, making them a versatile choice across various industries. Their design ensures minimal residue remains, enhancing efficiency and cleanliness. These tanks are widely applied in:
The shape of a tank’s bottom affects how well it drains, how easy it is to clean, and what it’s best used for. Some designs are better for storing large volumes, while others help with efficient material flow or handling corrosive chemicals.
Here’s a quick breakdown of the benefits of cone-bottom, dish-bottom, and flat-bottom tanks to help you choose the right one for the job.
Cone-Bottom |
Dish-Bottom |
Flat-Bottom |
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Safe for Sanitary Applications |
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Store Large Volumes |
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Store Corrosive Chemicals |
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Ease of Installation |
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Improved Drainage |
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Structural Strength |
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Efficient Material Flow |
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Tank wall thickness testing measures the material thickness of storage tanks to ensure they meet structural and safety requirements. The process typically uses non-destructive testing (NDT) methods, allowing inspectors to check the tank's integrity without damaging it.
When it comes to storage tanks, appearances can be deceiving. A tank might look sturdy on the outside, but without proper wall thickness testing, hidden weaknesses like corrosion or material wear can compromise its safety and performance.
Tank wall thickness testing is a critical step to ensure structural integrity, regulatory compliance, and long-term reliability.
A tank’s wall thickness directly impacts its ability to hold materials safely. Tanks that fail to meet minimum thickness requirements are at risk of leaking, collapsing, or other failures.
Storage tanks must adhere to industry regulations, such as API 653 and ASME standards. Testing ensures your tank complies with these guidelines, avoiding fines and liability.
Corrosion and wear can weaken tank walls over time. Regular testing identifies areas that need repair or reinforcement, extending the tank’s lifespan.
This method uses high-frequency sound waves to measure wall thickness and detect internal corrosion or defects. It's a non-invasive technique that provides accurate results without damaging the tank.
The right stainless steel tank design is essential for safety, compliance, and operational efficiency in manufacturing and engineering.
Whether you're handling high-pressure gases, low-pressure environments, or cryogenic fluids, adhering to ASME standards ensures reliability and mitigates risks.
Manufacturers and engineers often need tanks tailored to their specific operational needs. Whether that be to fit in your facility or hold a certain amount of corrosive materials - ASME-certified tanks offer flexibility in customization.
These customizations allow adaptations in three key areas:
Tanks can be fabricated in various ASME tank head dimensions and stainless steel tank sizes to accommodate space constraints or achieve specific volumetric capacities. This flexibility ensures the tank fits seamlessly into the existing infrastructure
Tanks can be equipped with custom inlet/outlet ports, nozzles, or agitators, optimizing them for specialized applications. This adaptability enhances operational efficiency and allows for integration with existing systems.
Anti-corrosion coatings can be applied to the tank’s interior, protecting it from harsh substances and ensuring longevity. These coatings extend the tank's lifespan and ensure regulatory compliance.
When selecting a tank, it’s essential to consider how maintenance-friendly the design is, as this can directly impact operational efficiency, downtime, and overall costs. Tanks that provide easy inspection, cleaning, and repair access help streamline routine maintenance, reducing labor requirements and preventing unexpected delays.
Features such as strategically placed manways, inspection ports, and removable components make it easier for operators to assess the tank's condition, perform necessary cleaning, and address minor issues before they escalate into costly repairs. Additionally, tanks designed with smooth, non-porous surfaces help prevent residue buildup, reducing the frequency and intensity of cleaning.
By choosing a tank with user-friendly maintenance features, businesses can improve safety, ensure compliance with industry standards, and extend the tank’s lifespan—leading to greater reliability and long-term cost savings.
The most common tank accessory is an insulated jacket. These jackets can come on your tank already or be purchased separately.
What’s the purpose of insulating a stainless steel tank?
If the application involves temperature-sensitive products, it is important to address the need for thermal insulation or jacketed designs. Tanks may require maintaining a precise temperature during both processing and storage.
An insulated stainless steel tank is designed to regulate temperature, reduce heat loss or gain, and improve overall energy efficiency. This feature is especially beneficial in industries where precise temperature control is necessary, such as food and beverage production, pharmaceuticals, and chemical processing.
Conventional jacketing is best suited for low-pressure applications, and works simply by adding an additional layer of stainless steel to completely or partially enclose the vessel. The space between the two layers typically has welded baffling to direct the control fluid evenly across the inner layer that houses the process fluids.
As the vessels get larger and higher pressure, it can get increasingly more expensive to install a conventional jacket, as the thickness of the outer layer would need to increase accordingly.
Dimple jackets are fabricated with lighter gauge stainless steel and are affixed to the inner shell by spot or plug welds in a dense, linear pattern. The contact between the welds and the inner shell creates channels to effectively disperse the jacket's heating or cooling fluids.
Dimple jackets should not be used for quick temperature changes or cycling between heating and cooling frequently. This dramatic change in temperature can cause the welds to fatigue and eventually fail.
Instead of utilizing an outer wall for insulation, the half-pipe coil jackets are created using a length of split pipe that is wound around and welded to the tank wall. The heating and cooling fluids flow through the coil, effectively dispersing the heat or cold across the tank's shell.
This jacketing style works well with higher-pressure applications due to how the coil is attached to the shell. A coil jacket works well with high-temperature applications and large vessel applications.
With many tank manufacturers to choose from, it’s important to take a strategic approach when evaluating potential manufacturers. From design capabilities and compliance with industry standards to production facilities and after-sales support, several factors can influence your decision.
Before diving into the search for a manufacturer, it's essential to have a clear understanding of your specific requirements. Consider the size, capacity, and type of tank you need.
Additionally, think about if you require a customized tank. If you do, it’s important to choose a tank manufacturer who can handle custom fabrication and meet your specific requirements.
Experience matters in the manufacturing industry. A manufacturer with a proven track record and extensive experience is more likely to deliver reliable products.
Evaluate the manufacturer’s reputation by reviewing case studies and customer testimonials. Awards, recognitions, and affiliations with industry bodies can also provide insights into the manufacturer's credibility and expertise.
The manufacturing process and facilities play an important role in the quality of the final product. Visit the manufacturer’s facilities if possible, or request a virtual tour.
Understand their production capacity and lead times. Ensure they have quality control measures and testing procedures in place to guarantee the integrity and performance of their tanks.
Compliance with safety and environmental standards is non-negotiable. Ensure the manufacturer adheres to relevant safety regulations and has certifications related to safety and environmental standards – especially if you have location-specific regulations.
Also, inquire about their sustainability practices. A manufacturer committed to environmental responsibility is a valuable partner in today's eco-conscious world.
After-sales support is a requirement for the long-term performance of your stainless steel tanks. Look for manufacturers that offer comprehensive installation services, maintenance, and repair support.
The availability of spare parts and components is also essential to minimize downtime and keep your operations running smoothly.
The geographic location of the manufacturer can impact delivery times and costs. Proximity to your facility can reduce transportation costs and lead times. Additionally, inquire about the manufacturer’s logistics and distribution network.
Efficient shipping and handling procedures ensure timely delivery and avoid any disruptions in your supply chain.
In a sea of choices, why do some stainless steel tanks rise above the rest, and how can you spot the ones that aren’t right for your operations?
After all, you’re choosing from a market flooded with options. If one manufacturer’s tanks are outperforming others, shouldn’t you understand why? If a particular design shows weaknesses, shouldn’t you steer clear?
When customizing your stainless steel tank, it is essential to examine the available offerings thoroughly. This allows you to pinpoint the features that meet your needs and identify those that don’t, making sure you select a tank that determines itself in performance and durability.
MXD Process is an industrial stainless steel tank manufacturer that can help you assess your needs for your industrial liquid processing requirements. Contact us today to discuss your needs and obtain a tailored quote.